Ferro Silicon Magnesium Manufacturer in India | Bansal Brothers Group

The foundry industry has come a long way from traditional casting practices. With growing demand for stronger, more durable, and eco-efficient metals, ductile iron has become a cornerstone material in automotive, machinery, and infrastructure applications. What makes ductile iron stand out is its strength, flexibility, and shock resistance, which are achieved through innovative metallurgical techniques and precise alloying — particularly with ferro silicon magnesium. In this article, we’ll explore the top five Modern Techniques For Ductile Iron casting and production that are redefining quality, efficiency, and performance across global foundries. 1. Advanced Inoculation Using Ferro Silicon Magnesium One of the most critical steps in ductile iron production is Nodularization, which transforms regular graphite flakes into spheroidal nodules — giving ductile iron its signature strength and flexibility. This transformation is achieved using ferro silicon magnesium (FeSiMg), a master all...

In the world of steelmaking and foundry operations, achieving precise chemical composition and high-quality molten metal is crucial. One of the most efficient and modern techniques that helps achieve this precision is the Magnesium Cored Wire Injection System . This system has revolutionized the way magnesium and other additives are introduced into molten metal, ensuring consistency, efficiency, and enhanced metallurgical performance. What is a Magnesium Cored Wire Injection System? A Magnesium Cored Wire Injection System is a specialized metallurgical setup designed to inject magnesium or other alloying elements directly into molten iron or steel. The core material — in this case, magnesium — is enclosed in a steel sheath (called cored wire ). This wire is then fed into the molten bath using a wire feeding machine, where the magnesium reacts with the metal, refining its composition and properties. The technique ensures controlled, deep, and efficient treatment, reducing wastage and im...

Spheroidal Graphite Iron (S.G. Iron), also known as Ductile Iron, has become one of the most preferred materials in modern foundries due to its superior strength, toughness, and machinability. However, producing high-quality S.G. Iron is not always simple. One of the biggest challenges foundries face is managing high sulphur content in the base metal during treatment. This is where Ferro Silicon Magnesium (FeSiMg) plays a vital role. Acting as both a Nodularizing and desulphurizing agent, it helps transform ordinary molten iron into premium-grade S.G. Iron with excellent mechanical properties. In this article, we’ll break down how sulphur affects the S.G. Iron treatment process, why Ferro Silicon Magnesium is the most effective solution, and how foundries can use it to achieve consistent, high-quality results. This process is often referred to as S G Iron Treatment With High Sulphur Metal , where FeSiMg plays a key role in controlling impurities and enhancing nodularity. Understanding ...