Ferro Silicon Magnesium Manufacturer in India | Bansal Brothers Group

In the world of steelmaking and foundry operations, achieving precise chemical composition and high-quality molten metal is crucial. One of the most efficient and modern techniques that helps achieve this precision is the Magnesium Cored Wire Injection System . This system has revolutionized the way magnesium and other additives are introduced into molten metal, ensuring consistency, efficiency, and enhanced metallurgical performance. What is a Magnesium Cored Wire Injection System? A Magnesium Cored Wire Injection System is a specialized metallurgical setup designed to inject magnesium or other alloying elements directly into molten iron or steel. The core material — in this case, magnesium — is enclosed in a steel sheath (called cored wire ). This wire is then fed into the molten bath using a wire feeding machine, where the magnesium reacts with the metal, refining its composition and properties. The technique ensures controlled, deep, and efficient treatment, reducing wastage and im...

Spheroidal Graphite Iron (S.G. Iron), also known as Ductile Iron, has become one of the most preferred materials in modern foundries due to its superior strength, toughness, and machinability. However, producing high-quality S.G. Iron is not always simple. One of the biggest challenges foundries face is managing high sulphur content in the base metal during treatment. This is where Ferro Silicon Magnesium (FeSiMg) plays a vital role. Acting as both a Nodularizing and desulphurizing agent, it helps transform ordinary molten iron into premium-grade S.G. Iron with excellent mechanical properties. In this article, we’ll break down how sulphur affects the S.G. Iron treatment process, why Ferro Silicon Magnesium is the most effective solution, and how foundries can use it to achieve consistent, high-quality results. This process is often referred to as S G Iron Treatment With High Sulphur Metal , where FeSiMg plays a key role in controlling impurities and enhancing nodularity. Understanding ...

Producing high-quality ductile iron castings is a priority for every foundry. However, one of the most common and troublesome defects that affects ductile iron is slag inclusion. These defects not only compromise the surface finish but also weaken the mechanical properties of the casting. To achieve defect-free results, foundries must adopt proven metallurgical techniques that effectively minimize or eliminate slag inclusions. In this article, we’ll discuss the causes of slag inclusion, its impact on casting quality, and the best metallurgical practices to prevent it. What Are Slag Inclusions in Ductile Iron? Slag inclusions are non-metallic impurities that get trapped inside the molten metal during casting. They usually consist of oxides, silicates, or other residues formed during melting. When these inclusions solidify with the metal, they appear as defects within the casting, leading to reduced strength, poor machinability, and possible rejection of the final product. This is where ...