Ferro Silicon Magnesium Manufacturer in India | Bansal Brothers Group

In modern metal casting industries, precision, efficiency, and control are no longer optional—they're the foundation for reliable and scalable production. When it comes to magnesium treatment in ductile iron, Cored Wire Injection has emerged as the future-ready solution that meets both performance and consistency expectations. This method offers foundries and steel manufacturers a way to improve quality, reduce costs, and deliver products with enhanced structural integrity. One of its biggest advantages? Achieving consistent Mg recovery , which has historically been a challenge with conventional magnesium treatment techniques. Understanding Cored Wire Injection in Metallurgy Cored wire injection is a process where a hollow wire, filled with alloying agents such as magnesium, is injected into molten metal. This allows for deeper and more controlled delivery of treatment elements, leading to minimal oxidation and better reaction stability. In traditional magnesium addition methods, ...

In the precision-driven world of iron casting, selecting the right alloying material can greatly influence the performance of your final product. One such critical decision is choosing between FeSiMG 6-8 and FeSiMG 8-10 —two common magnesium-bearing alloys used in the ductile iron treatment process. These materials, often referred to as Nodularisers , ensure that graphite forms as nodules rather than flakes, which in turn strengthens the metal and improves ductility. However, what is the real distinction between these two grades? Which one is suitable for your foundry? Let's dissect it in a straightforward manner. Why Magnesium Content Matters in Iron Treatment Converting flake graphite into a spheroidal (nodular) shape is the aim of producing ductile iron. Magnesium is the key element that makes this transformation possible. The percentage of magnesium in your additive plays a crucial role in determining how effectively this process occurs—and what challenges you might face during...

In modern metallurgical and foundry operations, magnesium (Mg) plays a crucial role in Nodularization and desulfurization—especially in ductile iron and steelmaking. But the efficiency of these processes doesn't just depend on the magnesium alloy used; it heavily relies on the delivery system—particularly the magnesium cored wire feeder. If you're aiming for Consistent Mg Recovery , investing in the right cored wire feeder system isn't a luxury—it's a necessity. In this blog, we’ll explore why consistency matters, how cored wire feeders work, and how selecting the right feeder can drastically improve your results, efficiency, and cost savings. If you're a plant manager, engineer, or decision-maker in the metal industry—this one's for you. The Importance of Stable Mg Recovery in Foundry Operations Stable magnesium absorption in molten metal is not just a technical requirement—it directly impacts your bottom line. When your recovery process is steady and repeatabl...