Common Ductile Iron Treatment Issues Solved with Proper Magnesium 6–8 Control!
Ductile iron continues to be a preferred material across automotive, infrastructure, pipe manufacturing, wind energy, and heavy engineering industries due to its excellent strength, ductility, and cost efficiency. However, achieving consistent quality in ductile iron castings is not automatic. The success of ductile iron production heavily depends on effective ductile iron treatment , especially accurate control of Magnesium 6–8 . Many foundries struggle with recurring quality issues—such as poor nodularity, inconsistent mechanical properties, shrinkage defects, or excessive slag formation—despite using standard processes. In most cases, these problems can be traced back to improper magnesium control during treatment . Why Magnesium Control Matters in Ductile Iron Treatment Magnesium is the key element responsible for converting flake graphite into spheroidal (nodular) graphite during ductile iron treatment. This transformation is what gives ductile iron its superior mechanical propert...